Backward Flushing + Lot Tracking Blocking Overproduction (Consumption Quantity Mismatch)

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Posted on by TS-31031606-0

I’m running into an issue with backward flushing and lot-tracked components in Business Central. I have a production order for 20 units, with components set to backward flushing and routing link codes linking the components to the first operation. My operator produced 21 units, and when I try to post 21 in the Output Journal, BC attempts to consume more material based on that output. However, I get an error saying the consumption and item tracking quantities are mismatched. When I go into the Item Tracking Lines, it won’t let me enter the higher quantity because it exceeds the quantity defined on the component lines. Is there a standard way to handle slightly higher actual output in this setup without running into this mismatch error? I attached what the item tracking lines error shows.