In Business Central, if you use the same number series for Planned, Firm Planned, and Released Production Orders, the Order Planning function will "consume" numbers from that series when generating planned and firm planned orders in the background, even if you don’t actively use them. This happens because, when you run the "Calculate Plan" function, Business Central creates temporary production orders in the Planned or Firm Planned states as it calculates requirements, which consumes numbers from your specified series. These temporary orders are often deleted immediately after use, but the numbers are still skipped over.
To avoid this issue, you have a couple of options:
Separate Number Series for Each Order Type: Assign distinct number series for Planned, Firm Planned, and Released Production Orders. Even if you don’t use the Planned and Firm Planned types, this configuration ensures that when you run Order Planning, Business Central uses different sequences for temporary calculations, leaving your Released Production Order numbers non skipped
Disable Automatic Planning for Non-Used Orders: If feasible for your operations, you could look into disabling any automatic planning that might trigger the creation of these temporary orders. This may require adjustments in your Manufacturing Setup or Order Planning parameters, but it can help reduce unnecessary number consumption.
Modify Your Workflow: If you don’t need the planning function at all, consider using manual methods or alternative setups to manage production order planning and creation without impacting your number series.
By assigning distinct series or limiting the planning feature, you should be able to maintain sequential numbering for your Released Production Orders without skipped numbers. If you want to consult or take the partner help for customize if you are looking to meet your object but above suggestion is standardized one and what best fit you can within standard business central product.
We faced same challenges in one of the rollouts so we have disable automatic planning for non used orders with standard setup
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