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Released Production Order - insufficient quantity

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Posted on by 22
 While trying to post the Production Journal after changing the consumption quantity, it's throwing the insufficient quantity error. But the quantity available in the bin content. I have attached screenshots for reference.
 
Error Screenshot
 
Bin Content
 
 
Location Configuration
 
  • Shauna Langley Profile Picture
    Shauna Langley 755 Super User 2025 Season 1 on at
    Released Production Order - insufficient quantity
    Hi,
     
    The nothing to handle message usually means that the stock is already in use, reserved for another process.  Are there any existing warehouse picks with these items, if you can delete them then it will free up the stock.  If you can run table 5767 then you should be able to filter on item code.
     
    Thanks,
    Shauna
     
     
  • Community member Profile Picture
    Community member 22 on at
    Released Production Order - insufficient quantity
    1. Created a new warehouse and having sufficient item quantity. 
    2. It's working in the basic warehouse (Direct Put-away not enabled warehouse).
    3. When I try to create the warehouse picks and returning nothing to handle message
  • Suggested answer
    Jun Wang Profile Picture
    Jun Wang 7,508 Super User 2025 Season 1 on at
    Released Production Order - insufficient quantity
    you are asking about 2 issues, the insufficient qty message is very likely caused by certain qty of that item has been allocated to other purchases such as other production order, sales etc. You need to find out what it is allocated to. 
    allocation is a rather complex topic in BC, BC has its logic allocating items and calculate available qty for an item
     
     
    the second issue is likely that you need to create a warehouse pick and register it before consuming it from production journal.
     
    hope it helps. follow me on linkedin for more sharing 
    Jun Wang
  • Community member Profile Picture
    Community member 22 on at
    Released Production Order - insufficient quantity
    When try assign the Location code and Bin code. It's throwing You cannot use a Bin Code because location PRODUCTION is set up with Directed Put-away and Pick. error.
     
    We are using Advance Warehouse (Direct Put-Away).
     
  • Suggested answer
    Shauna Langley Profile Picture
    Shauna Langley 755 Super User 2025 Season 1 on at
    Released Production Order - insufficient quantity
    Hi,
     
    The first thing I would check is that the location and bin code are both correct on the production journal line.  I can't see from your screenshot where it is trying to take the stock from.
     
    The next thing I would check is that even thought the stock is sitting in the bin it could be allocated to a pick line, I see that location should be using warehouse picks so just check that the item is not already on an existing warehouse pick.
     
    Has the component been reserved against another production order which means there is not enough left to consume?
     
    Let me know the answers to the above and we can rule each step out.
     
    Thanks,
    Shauna

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