Kitting
The process of locating several parts for assembly in a large warehouse can be time consuming and difficult if improperly organized. Many companies will see this as a large enough resource sink for their employees that they bring in a 3PL company to create “kits.” Instead of having the employees identify and acquire all the necessary parts and then assemble them, they will have a 3PL company locate the necessary parts and package them together. Consequently, the employees tasked with assembly are delivered these neatly packaged kits, allowing them to do their job much faster. Kitting is the process of locating the necessary parts and packaging these kits. This allows a company’s worker to specialize in their given task and takes the burden of warehouse maintenance off the company.
A 3PL company will typically charge a set price for locating and packaging the first piece of the kit, and then a lower rate for each subsequent piece. This is usually a product of flat-rate shipping and reduced cost on the 3PL company’s behalf for each additional item.
Scenario: Costco uses kitting to make their goods cheaper per unit, due to more items being packaged together. Kitting products together makes them cheaper to ship and therefore cheaper to buy.
Product Rework
Manufacturers don’t always get it right the first time. Sometimes a company receives a product but it’s missing a piece or a pamphlet that is supposed to be included. Returning this to the manufacturer and having them send it back is an expensive proposition. However, a 3PL company is prepared for this scenario and can make this change in-house, saving money and reducing turnaround time. This is a massive cost saver for companies and can significantly hedge risk.
Scenario: The 3PL company receives a new Nespresso machine but the box is missing the instruction manual. Luckily, they have several spare in-house and don’t need to send it back to the manufacturer for them to repackage it.
eCommerce Pick and Pack
To minimize warehouse operations costs, the management service will often design patterns of picking up items in the warehouse that increase efficiency and decrease walking distance. This allows the employee to find items faster, use their time most effectively, and reduce physical stress. Packaging instructions guide them through the next steps so they can get the package of items prepared.
Scenario: You order a new pair of gym shoes and a jersey from the Nike Store. Someone at a warehouse will want to put both items into one shipment, because it is the sensible and cost-efficient way to transport goods. The warehouse employee will then be given instructions on product location and how to package these items most effectively to be sent to the customer.
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