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D365CE - Copying customization and structure from Production to a new sandbox

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ENVIRONMENT:         
 We have been using D365CE about 1.5 years and have found it go be quite good.  
           
 Our previous CRM was Microsoft Dynamics 2016 onPremise    
           
 While using D365CE, a traditional setup was used     
  Name  Type     
  Development sandbox     
  Playground sandbox     
  Production production    
           
 Our solution was:        
  Developed in the DEV environment     
  Tested in the PLAY environment     
  Deployed in the PROD environment     
           
           
PROBLEM:         
 This worked well for months, until we went live.     
 Once live, the size of the PLAY and PROD environments swelled until we  
 routinely exceeded our assigned storage capacity.     
           
 The temporary fix was simply delete the PLAY environment, since most of the   
 development work was already done.        
           
 This brought us back under the storage capacity limit.    
           
 Unfortunately, the DEV environment has kept growing and contains:   
  Database 2.5 GB      
  File 7.8 GB      
  Log 0.0 GB      
           
 With this increase in size, we can no longer create an additional sandbox for testing, 
 without exceed our storage capacity again.     
           
           
 Additionally, the DEV environment has become corrupted:    
  Several custom fields are missing which had been added to standard tables. 
  Other fields have had their display name 'blanked' out.   
  A form has a custom field included which is missing from the database  
           
ANALYSIS:         
 Regardless of the cause, our current Development sandbox is corrupted.  
 Fortunately, the Solution we developed is unmanaged, and was imported in Production as such.
           
 We have retained the ZIP file copies of each Version as it was exported.   
           
 Further Development work is required, as well as ongoing maintenace, to the deployed solution.
           
SOLUTION:         
 A new Development sandbox is required.     
           
 We understand that it is possible to copy the structure and customizations only from  
 Production to a new sandbox.       
           
 This new DEV1 sandbox would be used for further development work, to be exported to the  
 Production environment as an unmanaged solution.    
           
QUESTION:         
 Will this work?        
           
 Can you copy the customizations and structure from a Production environment to a  
 new sandbox, then modify the copied solution, and export it again to the original  
 Production environment.       
           
 Please keep in mind:       
  There is only one internally developed solution involved   
  The solution is unmanaged.      
           
CONCLUSION:         
 Thanks for reading this far.       
           
 Any feed back or ideas would greatly appreciated.
 

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